Q-TECH MEASUREMENTS

nominal/actual comparisons

Whether individual cast and plastic parts or entire assemblies, possible dimensional deviations and component distortions can lead to inefficient approval processes as well as disruptions and complaints in production.

With the help of the target/actual comparison, deviations from the CAD template can be detected immediately and important conclusions and instructions for further component optimization can be derived.

Employees of Q-Tech Roding work in front of the ZEISS METROTOM 1500 computer tomograph

Technologies

KMS

3D scan

"Transparently evaluate holistic component geometry and reduce costly additional work!"

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To the point

Example display of a target/actual comparison or a false color comparison

The high time and cost savings make the target/actual comparison the most economical measurement method for the re-qualification of components and assemblies.

Using computer tomography or 3D scanning, meaningful data is digitized and recorded in just a few minutes. The subsequent evaluation of product quality and a clear false color display enable the precise identification and calculation of deviations. Employees can clearly identify discrepancies.

In addition, the comparison of different alignments of target and actual data sets provides valuable information on component correction and optimum alignment in the production process without the need for prior measurement and programming.

Our competence at a glance

Services

Non-destructive measurement & analysis
Geometry comparison with color-coded 3D and 2D visualization of all deviations
High-resolution display of the finest geometries
Measurement of components up to a maximum measurement volume of Ø 615 x 870 mm
Extensive illustrations of all interior areas with the finest level of detail

Advantages

Time saving compared to tactile test and measurement methods
Different alignment possible depending on the application
Mapping of general profile specifications
Avoidance of cost-intensive production of component cuts
Customer-specific analyses possible through free viewer
Non-contact comparison of transparent, flexible and soft components
High-precision geometry display with several million measuring points
Most economical measurement method in the re-qualification of components and assemblies
Non-destructive detection of defects in the product

Our computer tomographs

ZEISS METROTOM 800

X-ray tube: 130 kV
Measuring accuracy: MPE SD(TS): 2.9+L/100 µm
Resolution: 1536 x 1920 pixels (2K detector)
max. measuring volume: [mm] Ø 275 x 360
Accreditation: yes

Determination of dimensional and shape deviations of industrially manufactured products using computed tomography (CT);
Determination of 3D nominal/actual deviations of industrially manufactured products based on CAD data or reference data using computed tomography (CT) and corresponding evaluation software;
Carrying out analyses in the field of shrinkage testing on workpieces using computed tomography (CT);

ZEISS METROTOM 1500

X-ray tube: 225 kV
Measuring accuracy: MPE SD(TS): 4.5+L/50 µm
Resolution: 3072 x 3072 pixels (3K detector)
max. measuring volume: [mm] Ø 615 x 870
Accreditation: yes

Determination of dimensional and shape deviations of industrially manufactured products using computed tomography (CT);
Determination of 3D nominal/actual deviations of industrially manufactured products based on CAD data or reference data using computed tomography (CT) and corresponding evaluation software;
Carrying out analyses in the field of shrinkage testing on workpieces using computed tomography (CT);

Our 3D scanner

GOM ATOS Q 8M

Light source: LED
Measuring points per scan: 8 million
Measuring range (mm²) [mm²]: 100 × 70 - 500 × 370
Point spacing (mm) [mm]: 0 .04 - 0.15
Measuring volume: 100, 270, 500

See all the equipment

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