Q-TECH MEASUREMENTS

Tool correction

Time-consuming correction loops and approval processes can delay the start of your series production. Avoid long development times and minimize tool costs in advance.

Tool correction data from Q-Tech offers an efficient solution to get your tool ready for series release as quickly as possible.

Employees of Q-Tech Roding work in front of the ZEISS METROTOM 1500 computer tomograph

Technologies

KMS

3D scan

"Our many years of experience in the plastics industry and the use of state-of-the-art computer tomographs enable us to get your project to the finish line faster."

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To the point

To help you reduce cost-intensive correction loops and ensure high quality requirements, Q-Tech combines maximum precision with fast response times.

Using state-of-the-art measurement technology such as computer tomography and 3D scans, we record all component geometries with pinpoint accuracy. Based on this, we simulate various tool correction variants and provide you with exact correction data.

Our measurement experts provide you with full support throughout the entire process in interpreting the data, provide valuable feedback and accompany you all the way to successful series production approval.

With our "Q-Tech Mold Guide", we have developed a procedure specifically for mold approval and support you with standard-compliant component specifications and metrological feasibility.

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EXPERTBOOSTER tool release

Would you like to find out more about our Q-Tech Consulting services and the "EXPERTBOOSTER tool approval" or request a specific quotation?

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Employee examines the 3D digitization of a component

Our competence at a glance

Services

High-resolution digitization of the component with the finest level of detail
Color-coded visualization of all deviations, optionally in 2D or 3D
Creation of the correction geometry for the tool
Creation of a digital reset pattern in STL data format

Advantages

Make corrections quickly and accurately
Minimization of tool costs
Simplified implementation, even of shape deviations
Ensuring quality requirements
Time saving compared to tactile testing and measuring methods
Precise recording of all component geometries, which can be called up at any time

Our competence at a glance

Holistic mold analysis in assembled condition with all internal geometries

Analysis of your tools during operation

Generation of a CAD model 3D

color-coded visualization of all deviations, optionally in 2D or 3D

high-resolution 3D display with detectability down to ? µm

smallest component sizes from ? mm measurable

Measurement up to a component size of ?? mm x ?? mm

Our advantages

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Within the scope of computed tomography, we record the component surface over its entire area. This enables us to easily display and determine any deviations from the target geometry in 2D or 3D. This enables us to provide you with exact correction data for the reworking of the tools. The exact data also allows tool corrections to be carried out faster and more accurately.

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The 3D nominal/actual comparisons shows deviations of a component from the CAD model. For this purpose, we use an illustrative false color display. Within a very short time, we can make statements about the conformity of the components.

In the 3D actual/actual comparison, it is possible to directly compare components from different production batches.

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If there are foreign materials, blowholes or inclusions in your components, these can be detected using computed tomography without damaging or even destroying the component. We can prepare the results in different ways. Common are sectional views, transparent 3D representations or a classic report. In this report, we list the exact number, size and position of the blowholes, inclusions or foreign materials.

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Our computer tomographs

ZEISS METROTOM 800

X-ray tube: 130 kV
Measuring accuracy: MPE SD(TS): 2.9+L/100 µm
Resolution: 1536 x 1920 pixels (2K detector)
max. measuring volume: [mm] Ø 275 x 360
Accreditation: yes

Determination of dimensional and shape deviations of industrially manufactured products using computed tomography (CT);
Determination of 3D nominal/actual deviations of industrially manufactured products based on CAD data or reference data using computed tomography (CT) and corresponding evaluation software;
Carrying out analyses in the field of shrinkage testing on workpieces using computed tomography (CT);

ZEISS METROTOM 1500

X-ray tube: 225 kV
Measuring accuracy: MPE SD(TS): 4.5+L/50 µm
Resolution: 3072 x 3072 pixels (3K detector)
max. measuring volume: [mm] Ø 615 x 870
Accreditation: yes

Determination of dimensional and shape deviations of industrially manufactured products using computed tomography (CT);
Determination of 3D nominal/actual deviations of industrially manufactured products based on CAD data or reference data using computed tomography (CT) and corresponding evaluation software;
Carrying out analyses in the field of shrinkage testing on workpieces using computed tomography (CT);

Our 3D scanner

GOM ATOS Q 8M

Light source: LED
Measuring points per scan: 8 million
Measuring range (mm²) [mm²]: 100 × 70 - 500 × 370
Point spacing (mm) [mm]: 0 .04 - 0.15
Measuring volume: 100, 270, 500

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