Q-TECH MEASUREMENTS

Tool correction

Perfect results are a top priority in manufacturing and require the highest degree of precision and accuracy. Required correction data for the tool can be precisely derived from the CT scans of the components. This reduces the number of correction loops and thus gets your component to the target faster.

Employees of Q-Tech Roding work in front of the ZEISS METROTOM 1500 computer tomograph

Technologies

CT

KMS

3D scan

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In short

Our tool correction data will help you get your tool to release in the shortest possible time.

"Thanks to our technology, you reduce faulty rejects and, on top of that, increase your productivity and effectiveness in the manufacturing process. You save time and money!"

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This is how it works

With computed tomography, we record the component surface in its entirety. This is the basis for the upcoming tool correction. In this way, we can provide you with exact correction data for the reworking of the tools. The exact data also allows tool corrections to be carried out faster and more accurately.

In practice

You want to see examples of a tool correction or have questions about it? Please feel free to contact us!

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Employee examines the 3D digitization of a component

Our competence at a glance

Services

High-resolution digitization of the component with the finest level of detail
Color-coded visualization of all deviations, optionally in 2D or 3D
Creation of the correction geometry for the tool
Creation of a digital reset pattern in STL data format

Advantages

Make corrections quickly and accurately
Ensuring quality requirements
Time saving compared to tactile test and measurement methods
Precise recording of all component geometries, which can be retrieved at any time
Minimization of tool costs

Our competence at a glance

Holistic mold analysis in assembled condition with all internal geometries

Analysis of your tools during operation

Generation of a CAD model 3D

color-coded visualization of all deviations, optionally in 2D or 3D

high-resolution 3D display with detectability down to ? µm

smallest component sizes from ? mm measurable

Measurement up to a component size of ?? mm x ?? mm

Our advantages

Advantage 1
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Advantage 2
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Advantage 3
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Within the scope of computed tomography, we record the component surface over its entire area. This enables us to easily display and determine any deviations from the target geometry in 2D or 3D. This enables us to provide you with exact correction data for the reworking of the tools. The exact data also allows tool corrections to be carried out faster and more accurately.

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The 3D nominal/actual comparisons shows deviations of a component from the CAD model. For this purpose, we use an illustrative false color display. Within a very short time, we can make statements about the conformity of the components.

In the 3D actual/actual comparison, it is possible to directly compare components from different production batches.

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If there are foreign materials, blowholes or inclusions in your components, these can be detected using computed tomography without damaging or even destroying the component. We can prepare the results in different ways. Common are sectional views, transparent 3D representations or a classic report. In this report, we list the exact number, size and position of the blowholes, inclusions or foreign materials.

Request now

If there are foreign materials, blowholes or inclusions in your components, these can be detected using computed tomography without damaging or even destroying the component. We can prepare the results in different ways. Common are sectional views, transparent 3D representations or a classic report. In this report, we list the exact number, size and position of the blowholes, inclusions or foreign materials.

Request now

If there are foreign materials, blowholes or inclusions in your components, these can be detected using computed tomography without damaging or even destroying the component. We can prepare the results in different ways. Common are sectional views, transparent 3D representations or a classic report. In this report, we list the exact number, size and position of the blowholes, inclusions or foreign materials.

Request now

Our computer tomographs

ZEISS METROTOM 800

X-ray tube: 130 kV
Measuring accuracy: MPE SD(TS): 2.9+L/100 µm
Resolution: 1536 x 1920 pixels (2K detector)
max. measuring volume: [mm] Ø 275 x 360
Accreditation: yes

Determination of dimensional and shape deviations of industrially manufactured products using computed tomography (CT);
Determination of 3D nominal/actual deviations of industrially manufactured products based on CAD data or reference data using computed tomography (CT) and corresponding evaluation software;
Carrying out analyses in the field of shrinkage testing on workpieces using computed tomography (CT);

ZEISS METROTOM 1500

X-ray tube: 225 kV
Measuring accuracy: MPE SD(TS): 4.5+L/50 µm
Resolution: 3072 x 3072 pixels (3K detector)
max. measuring volume: [mm] Ø 615 x 870
Accreditation: yes

Determination of dimensional and shape deviations of industrially manufactured products using computed tomography (CT);
Determination of 3D nominal/actual deviations of industrially manufactured products based on CAD data or reference data using computed tomography (CT) and corresponding evaluation software;
Carrying out analyses in the field of shrinkage testing on workpieces using computed tomography (CT);

Our 3D scanner

GOM ATOS Q 8M

Light source: LED
Measuring points per scan: 8 million
Measuring range (mm²) [mm²]: 100 × 70 - 500 × 370
Point spacing (mm) [mm]: 0 .04 - 0.15
Measuring volume: 100, 270, 500

See all the equipment