Q-TECH MEASUREMENTS

Actual/actual comparison

Material changes or tool changes can have a significant impact on the quality of your components. Even the replacement of individual mold cavities can lead to the smallest deviations, costly reworking or production downtime.

By comparing actual/actual values, deviations between two components can be detected at an early stage and important conclusions and instructions for further component optimization can be derived.

Q-Tech Roding employees work in front of the ZEISS METROTOM 1500 computer tomograph

Technologies

KMS

3D scan

"For optimum process reliability and quality control at the highest level, both internally and externally."

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To the point

With the help of the actual/actual comparison, component deviations can be determined precisely for the purpose of re-qualification, for example. The process is therefore a cost-effective and resource-saving alternative to conventional testing methods.

Using computer tomography or 3D scanning, meaningful data can be digitized and recorded in just a few minutes. The subsequent assessment of product quality and a clear false-color display enable deviations to be identified and calculated with pinpoint accuracy. Discrepancies are clearly recognizable for employees.

The comparison means that statements can be made more quickly about the relationship between two components, even without prior measurement and programming, and optimizations can be made at an early stage.

Our expertise at a glance

Services

Non-destructive measurement & analysis
Geometry comparison with color-coded 3D and 2D visualization of all deviations
High-resolution display of the finest geometries
Measurement of components up to a maximum measuring volume of Ø 615 x 870 mm
Extensive illustrations of all interior areas with the finest level of detail

Advantages

Time saving compared to tactile testing and measuring methods
Most economical measuring method in the re-qualification of components and assemblies
Different alignment possible depending on the application
Customized analyses possible with free viewer
Non-contact comparison of transparent, flexible and soft components
High-precision geometry display with several million measuring points
Mapping of general profile specifications
Non-destructive detection of defects in the product
Avoidance of cost-intensive production of component sections

Our computer tomographs

ZEISS METROTOM 800

X-ray tube: 130 kV
Measuring accuracy: MPE SD(TS): 2.9+L/100 µm
Resolution: 1536 x 1920 pixels (2K detector)
max. measuring volume: [mm] Ø 275 x 360
Accreditation: yes

Determination of dimensional and shape deviations of industrially manufactured products using computer tomography (CT);
Determination of 3D target/actual deviations of industrially manufactured products using CAD data or reference data with the aid of computer tomography (CT) and corresponding evaluation software;
Carrying out analyses in the field of blowhole testing on workpieces with the aid of computer tomography (CT);

ZEISS METROTOM 1500

X-ray tube: 225 kV
Measuring accuracy: MPE SD(TS): 4.5+L/50 µm
Resolution: 3072 x 3072 pixels (3K detector)
max. measuring volume: [mm] Ø 615 x 870
Accreditation: yes

Determination of dimensional and shape deviations of industrially manufactured products using computer tomography (CT);
Determination of 3D target/actual deviations of industrially manufactured products using CAD data or reference data with the aid of computer tomography (CT) and corresponding evaluation software;
Carrying out analyses in the field of blowhole testing on workpieces with the aid of computer tomography (CT);

Our 3D scanner

GOM ATOS Q 8M

Light source: LED
Measuring points per scan: 8 million
Measuring range (mm²) [mm²]: 100 × 70 - 500 × 370
Point spacing (mm) [mm]: 0.04 - 0.15
Measuring volume: 100, 270, 500

View all the equipment

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