Q-TECH MEASUREMENTS

Initial sample inspection report

Important prerequisites must be met before you can start your series production. Avoid long development times and costly rework right from the start.

Whether sampling, re-design or checking the manufacturer's quality, with an initial sample test report from Q-Tech you can document reliable and traceable measurement results and thus ensure that your product is ready for series production.

Employees of Q-Tech Roding work in front of the ZEISS METROTOM 1500 computer tomograph

Technologies

KMS

3D scan

"With our initial sample inspection report, we take the burden off your quality department, deliver robust results, and help get your project to the finish line."

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To the point

ZEISS METROTOM 800 in the Q-Tech measurement lab

To keep your development times short, Q-Tech combines maximum precision with fast response and throughput times.

Our state-of-the-art measurement technology offers the unique opportunity to fully and non-destructively measure the quality of your initial sample, both internally and externally - even when assembled. Even complex geometries can be measured completely and with 100% accuracy.

The digitization and measurement of initial samples of any kind enables consistent product quality regardless of the manufacturing process. On request, we can visualize the high-precision measurement results in a clear and informative initial sample test report in accordance with standard specifications or taking your individual tolerance specifications into account.

Practical example

Would you like practical examples of the initial sample test report or do you have any questions? Then contact us, we will be happy to support you!

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Employees examine a component together in the measuring laboratory

Our competence at a glance

Services

Preparation of initial sample inspection reports according to VDA/PPAP or customer-specific specifications
Digitization of product data with very high measurement accuracy
Initial setup of the measurement program optionally in ZEISS CALYPSO, GOM Inspect Pro and VGSTUDIO MAX
Measurement also of assembled sample parts
Logging of all measured values
Visualization of the measurement results

Advantages

Non-destructive digitization and determination of all internal and external geometries
Holistic consideration of components
Audit-proof archiving of your sample data
Creation of a digital reset pattern in STL data format

Our computer tomographs

ZEISS METROTOM 800

X-ray tube: 130 kV
Measuring accuracy: MPE SD(TS): 2.9+L/100 µm
Resolution: 1536 x 1920 pixels (2K detector)
max. measuring volume: [mm] Ø 275 x 360
Accreditation: yes

Determination of dimensional and shape deviations of industrially manufactured products using computed tomography (CT);
Determination of 3D nominal/actual deviations of industrially manufactured products based on CAD data or reference data using computed tomography (CT) and corresponding evaluation software;
Carrying out analyses in the field of shrinkage testing on workpieces using computed tomography (CT);

ZEISS METROTOM 1500

X-ray tube: 225 kV
Measuring accuracy: MPE SD(TS): 4.5+L/50 µm
Resolution: 3072 x 3072 pixels (3K detector)
max. measuring volume: [mm] Ø 615 x 870
Accreditation: yes

Determination of dimensional and shape deviations of industrially manufactured products using computed tomography (CT);
Determination of 3D nominal/actual deviations of industrially manufactured products based on CAD data or reference data using computed tomography (CT) and corresponding evaluation software;
Carrying out analyses in the field of shrinkage testing on workpieces using computed tomography (CT);

Our measuring instruments

ZEISS PRISMO ULTRA

Measuring range: 700 x 1000 x 500 mm
Measuring accuracy: MPE_E: 0.5 +L/500 µm
Probe / Probe head: VAST-Gold
Additional equipment: integrated rotary table
Measuring software: CALYPSO
Accreditation: yes

Determination of dimensional and form deviations of industrially manufactured products using tactile sensors on 3D coordinate measuring systems (KMS) with rotary table

ZEISS PRISMO VERITY

Measuring range: 1200 x 1800 x 1000 mm
Measuring accuracy: MPE_E: 1.3 +L/400 µm
Probe / probe head: ZEISS VAST gold; ZAS; ZEISS RDS-VAST XXT; CFS (DotScan) 3mm
Measuring software: CALYPSO

ZEISS ACCURA 7

Measuring range: 900 x 1200 x 700 mm
Measuring accuracy: MPE_E: 1.6 +L/333 µm
Probe / probe head: RDS probe head with XXT probe, Vast-XT probe head
Measuring software: CALYPSO

ZEISS ACCURA II

Measuring range: 1200 x 1800 x 1000 mm
Measuring accuracy: MPE_E: 2.2 +L/300 µm
Probe / Probe head: VAST-Gold probe head
Measuring software: CALYPSO

ZEISS O-INSPECT 863 in the Q-Tech measurement laboratory

ZEISS O-INSPECT 863 (OPTICAL-TACTILE)

Measuring range: 800 x 600 x 300 mm
Measurement accuracy: MPE_E: 1.7 + L/250 μm
Probe / probe head: VAST XXT tactile probe; Discovery V12 GigE optical zoom sensor; CFS (DotScan) 3mm
Measuring software: CALYPSO

OGP SMARTSCOPE FLASH 200

Measuring range: 200 x 200 x 150mm
Measuring accuracy: X/Y: E2=1.8+6L/1000 µm; Z: E1=3.0 +6L/1000µm
Measurement software: MeasureX measurement software

Our 3D scanner

GOM ATOS Q 8M

Light source: LED
Measuring points per scan: 8 million
Measuring range (mm²) [mm²]: 100 × 70 - 500 × 370
Point spacing (mm) [mm]: 0 .04 - 0.15
Measuring volume: 100, 270, 500

See all the equipment

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