Precision in perfection: 3D measuring machines from ZEISS at Q-Tech Roding

In modern industry, highly developed measuring methods play a decisive role when it comes to making development and production processes more efficient, reproducible and sustainable. 3D measuring machines have long since become an integral part of quality management. ZEISS in particular, a world-renowned company in the field of metrology, has established itself as a trustworthy partner for a wide range of industries. 

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Q-Tech Roding, a leading service provider for metrology, relies on state-of-the-art 3D measuring machines from ZEISS to support companies on their way to greater process optimization and quality assurance.

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This article offers you a comprehensive insight into the many possibilities opened up by 3D measurement technology. We will shed light on technological aspects as well as presenting specific application examples from various branches of industry.

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You will also find out more about Q-Tech Roding's services, the added value of modern measurement processes and how these can be optimally integrated into the digital value chain - from the initial idea to series production. We deliberately do not focus on theaccuracy of ZEISS devices, but concentrate on other facets that are just as important for future-oriented measurement technology.

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The role of 3D measurement technology in modern industry

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3D measurement technology has long been more than just a control instrument at the end of the production chain. Modern companies see it as an integral part of the entire product development process. Even in the early stages of development, 3D measurement technology provides valuable information for verifying design data, adapting manufacturing processes and making subsequent series production as trouble-free as possible.

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Whereas in the past, measurements were often manual, time-consuming and prone to interpretation errors, today's 3D measurement technology enables automated, repeatable and digital processes.

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This allows deviations to be detected at an early stage, which reduces the risk of rejects and increases the efficiency of the entire production chain. In addition, the recording of complex geometries in three dimensions provides an indispensable basis for further analyses, simulations and optimization processes.

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Advantages of 3D measurement technology

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Although accuracy is an important factor in metrology, 3D measuring machines from ZEISS offer a number of other advantages:

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1. Save time with automated processes:
   Modern 3D measuring systems can often be fully automated, which speeds up the measuring process. The programming of measuring sequences makes it possible to test entire series of components one after the other without the need for constant manual intervention.
2. Comprehensive data acquisition for digital processes:
   3D measurements provide a wealth of information that can be integrated directly into CAD systems, quality management software or statistical process controls (SPC). This creates a valuable data basis for well-founded decisions on process optimization.
3. Versatile areas of application:
   Whether in the automotive, aerospace, medical technology, toolmaking or plastics processing industries - 3D measurement technology can be used across all sectors. It is suitable for different materials and component geometries.
4. Integration into networked manufacturing concepts (Industry 4.0):
   3D measurement technology integrates seamlessly into modern manufacturing execution systems (MES) and ERP platforms. This makes it part of a networked production environment in which data flows in real time and processes can be dynamically adapted.

The special features of the ZEISS 3D measuring machines at Q-Tech Roding

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‍Q-TechRoding deliberately relies on ZEISS 3D measuring machines, as ZEISS is regarded as a pioneer in industrial metrology. The extensive portfolio includes coordinate measuring machines, multi-sensor systems and optical and tactile measuring solutions for a wide range of measuring tasks.

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We would like to present two of the newer models used at Q-Tech in more detail below:

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‍ZEISSO-INSPECT 8/6/3

‍Thismulti-sensor measuring device has been in use at Q-Tech in Roding since October 2021.

It combines optical and tactile measuring methods and is therefore flexible enough to measure even sensitive and delicate workpieces.

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‍Technicalspecifications:

• Measuring range: 800 x 600 x 300 mm
• Measuring accuracy: MPE_E: 1.7 + L/250 μm
• Probe / probe head: VAST XXT tactile probe; Discovery V12 GigE optical zoom sensor; CFS (DotScan) 3mm
• Measuring software: CALYPSO

ZEISS PRISMO verity

‍TheZEISS PRISMO verity has been in Q-Tech Roding's portfolio since February 2022. Due to the large number of different probes and probes of the latest generation, this coordinate measuring machine is very flexible and enables a wide variety of measuring strategies.

It is suitable for a wide range of applications, from complex free-form surfaces to comprehensive reverse engineering projects.

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‍Technicalspecifications:

• Measuring range: 1200 x 1800 x 1000 mm
• Measuring accuracy: MPE_E: 1.3 +L/400 µm
• Measuring probe / probe head: ZEISS VAST gold; ZAS; ZEISS RDS-VAST XXT; CFS (DotScan) 3mm
• Measuring software: CALYPSO

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Q-Tech Roding: Your expert for measurement technology

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‍Q-Techsees itself as a holistic partner in all aspects of measurement technology. The company offers a comprehensive service package - from initial consultation and contract measurements to training and real-time support from external measurement technicians.

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‍Comprehensiveservice portfolio

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• Manual and fully automated measurements:
  Q-Tech Roding carries out both individual part inspections and series measurements as required. Manual measurements enable flexible checks, while automated processes offer advantages, particularly in series production.
• Advice and training from the Q-Tech Expert Academy:
  Building up knowledge is crucial for sustainable success. Q-Tech Roding offers training courses, seminars and workshops to train employees in the use of modern measurement technology and the interpretation of measurement data.
• Individual solutions for specific measurement requirements:
  Every measurement task is unique. Q-Tech Roding therefore develops tailor-made measurement strategies, optimizes sensor selection or creates individual test plans for special requirements.
• Accredited measurements according to ISO 17025:
  Q-Tech Roding offers accredited measurements to ensure a high degree of reliability and international recognition of the results.
• Reverse engineering:
  By digitizing components, existing designs can be recorded, reconstructed and further developed. This enables, for example, the production of spare parts or adaptation to changing requirements.
• Quality assurance and process optimization:
  The measurement data obtained helps to identify quality defects at an early stage and improve the entire production process in the long term. The result is an efficient, low-error system with higher customer satisfaction.

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Practical applications of 3D measurement technology

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Precision measurement in the automotive industry

The automotive industry is undergoing profound change - from electromobility to lightweight construction. 3D measurement technology supports manufacturers and suppliers in efficiently measuring complex components, validating process sequences and shortening development cycles. It also enables comparison with CAD data in order to carry out simulations and virtual tests before the start of production.

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Quality assurance in medical technology

Reliability and process safety are essential in medical technology. 3D measurement technology documents component geometries seamlessly, provides a solid data basis for certifications and ensures that implants, surgical instruments and other highly sensitive products meet the strict requirements.

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Optimization in the aerospace industry

The aerospace industry requires highly complex components made from specialized materials. 3D measurement technology enables the precise recording, comparison with design data and reverse engineering of components. This allows new developments to be driven forward and existing components to be continuously improved.

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Toolmaking and plastics processing:

3D measurement technology is an indispensable part of quality assurance in toolmaking and plastics processing. It enables the detailed measurement of molds, faster approval processes for tool correction or the inspection of injection-molded components - crucial for consistent, high quality.

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Software, digitization and data management

A particular strength of modern 3D measurement technology is its seamless integration into digital processes. The recorded measurement data can be imported directly into CAD systems, QM software or statistical evaluation tools. This networking ensures that information is available at all times, can be easily compared and used for analysis or optimization without media discontinuity.

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Important aspects of integration:

• CAD integration:
  The measurement data can be imported into common CAD systems in order to virtually reproduce components, modify them or compare them with target data.
• Data analysis and statistics:
  The interpretation of measurement data is crucial. Statistical process controls can be used to identify trends, outliers and correlations and proactively improve production processes.
• Quality management and certifications:
  Seamless measurement documentation supports audits, certifications and compliance with international standards. The digital data provides transparent proof of product quality.
• Cloud solutions and remote access:
  Global companies benefit from the location-independent availability of measurement data. Remote access makes it possible to compare production sites worldwide or integrate external service providers.

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Future trends in 3D measurement technology

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‍3Dmeasurement technology is constantly evolving. Some trends that will become increasingly important over the next few years are

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• Robot-assisted measuring sequences:
  Combinations of robotics and measuring technology automate measuring tasks, simplify the handling of complex components and reduce personnel costs.
• Artificial intelligence and machine learning:
  AI-based systems analyze measurement data more intelligently, identify patterns, predict trends and continuously optimize processes.
• New sensor technology and measuring principles:
  In addition to tactile and optical methods, alternative technologies such as terahertz radiation or hyperspectral imaging will also become increasingly relevant in the future.

Service, support and further development at Q-Tech Roding

‍Collaborationwith Q-Tech Roding does not end with the handover of measurement data. The company provides its customers with long-term support in the continuous improvement of products and processes:

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• Partnership-based success:
  Long-term, trusting customer relationships are the key to successful projects. Through close cooperation and the use of the latest technologies and standards, customers achieve optimum results together with Q-Tech. 
• Adapting to new technologies:
  Q-Tech Roding monitors the market in order to always provide customers with the latest measurement technology methods and software solutions.
• Training and know-how transfer:
  As part of the Q-Tech Expert Academy, customer employees are trained in the use of the latest measurement principles, software tools and data analysis.

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Conclusion: Q-Tech Roding as a reliable partner for 3D measurement technology

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• 3D metrology is a strategic tool for increasing quality, efficiency and competitiveness. Companies that rely on 3D measurement technology benefit from fewer rejects, lower costs, shorter development times and more flexible processes.
• Q-Tech Roding is a reliable partner in this regard. With expertise, a wide range of services and state-of-the-art ZEISS 3D measuring machines, the company supports its customers in integrating measurement technology as an integral part of their value chain. The result: reliable data for well-founded decisions, more efficient processes and increased added value.
• Regardless of whether you work in the automotive industry, medical technology, aerospace or toolmaking - 3D measurement technology opens up a wide range of possibilities. From automated measurement processes to digital networking and integration into CAD systems, development, production and quality control processes can be seamlessly combined.
• For further information or individual inquiries, please contact Q-Tech Roding at any time. Visit the official website, find out more about the services offered or get an overview of career opportunities. With state-of-the-art 3D measurement technology, you are ideally equipped to meet the demands of modern industry.

References

• ZEISS: Industrial metrology. Website
• Q-Tech Roding: ZEISS O-INSPECT 8/6/3. website
• Q-Tech Roding: ZEISS PRISMO verity. Website
• Q-Tech Roding: Contact website‍
• ZEISS - Coordinate metrology & 3D metrology Website

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